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High Capacity Turning Device for Rotating Steel Structures

In the field of modern steel structure manufacturing, the demand for processing heavy components such as large H-beams, box girders, bridge trusses, and nuclear power pressure vessels is increasing day by day. These components generally have the characteristics of large tonnage, complex shape, and high precision requirements. The traditional lifting and turning method relies on the cooperation of cranes and manual assistance, which has three major pain points:

  ● Major safety hazards: High-altitude flipping can easily cause component imbalance and sliding, posing a threat to the safety of operators;

  ● Low efficiency: A single flip requires the coordination of multiple vehicles, which takes up 30% -50% of the total process time;

  ● Accuracy loss of control: Manual positioning is difficult to ensure accurate flipping angles (with errors often exceeding ± 2 °), which affects welding/assembly quality.

The high capacity turning device is designed specifically to solve the safe, efficient, and precise rotation of large tonnage steel components, and has become the core process equipment of heavy-duty steel structure processing plants.

Main features of the load turning device

  ● The main material is made of high-quality steel, and the stress distribution is optimized through finite element analysis to ensure the deflection strength under full load.

  ● It can achieve rotation angle control, complete fixed angle rotation positioning such as 90 degrees, 180 degrees, 360 degrees, and can also adjust any angle.

  ● It can automatically adjust the balance to avoid shaking or tilting caused by center of gravity deviation during rotating.

  ● The rotation speed can be dynamically adjusted according to the process requirements to achieve smooth and safe turning.

  ● Real time monitoring of load sensor data, automatically cutting off the power source when the rated load is exceeded to avoid damaging the equipment.

Typical application scenarios

  ● H-beam welding

  ● Assembly of Box Beam

  ● Processing of irregular steel structural components

  ● Large rack assembly

  ● Pressure vessel manufacturing

The high capacity turning device, through targeted structural design and performance optimization, not only improves construction and processing efficiency, reduces labor costs, but also provides reliable technical support for the high-quality promotion of large-scale steel structure projects. Welcome to contact us for more product details!

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